合金锯片焊齿的操作步骤
Operation procedure of alloy saw blade welding
合金由超细微粉在高压内完成烧结温度在1200℃,现在合金焊接都偏向低温焊接。目的保护其金相组织在焊接时不受到破坏,焊接温度不宜高于750℃,温度均匀比较好隔齿焊接。
The alloy is made of ultrafine powder at high pressure. The sintering temperature is 1200 degrees. Now the alloy welding is biased towards low temperature welding. Objective to protect the metallographic structure from being damaged during welding, and the welding temperature should not be higher than 750 degrees.
焊齿时要注意合金是否有碳化物,保持合金周边干净不要有灰尘,齿座不允许有锈点或氧化物,助焊剂不宜太浓或太稀,调成糊状,有粒状助焊剂不能使用。注意沉淀,重复使用时要调和助焊剂,比较好滴在合金上,不要糊在基体齿根外。
When welding teeth, we should pay attention to whether the alloy has carbides, keep the alloy around clean and do not have dust, the teeth are not allowed to have rust or oxide, and the flux should not be too thick or too thin to make a paste, and the granular flux can not be used. Attention should be paid to precipitation. When used repeatedly, the flux should be reconciled, preferably on the alloy, not on the root of the matrix.
使用银焊丝不能追求含银量过高,一般在45%就可以。银焊丝主要金属元素银、铜、镍,银低温,镍锌增强流动性,铜增加强度,只要增加适量锰、铟、硒,粘结力更强。锰有气孔,铟、硒元素太贵,一般焊丝焊接强度每平方厘米强度为5-16KG,一般每个齿视合金焊接面积大小而定,每齿强度不能低于50KG,工业类型在100KG以上。
The use of silver wire can not pursue excessive silver content, usually in 45%. Silver, copper, nickel, silver and nickel are the main elements of silver welding wire. The fluidity of nickel and zinc is enhanced, and the strength of copper is increased. As long as the amount of manganese, indium and selenium are increased, the cohesive force is stronger. Manganese has stoma, indium and selenium is too expensive, the strength of welding wire welding is 5-16KG per square centimeter. In general, the size of each tooth alloy welding area depends on the strength of each tooth. The strength of each tooth can not be less than 50KG, and the industrial type is above 100KG.
焊完锯片后随即放在100℃烘箱内回火,减少焊齿造成应力及细化合金内部组织,提高耐用及耐磨度。
After welding the saw blade, it will be tempered in the oven at 100 degrees Celsius to reduce the stress caused by the welding tooth and to refine the internal structure of the alloy, so as to improve durability and wear resistance.